3D scanning is a key step in modern product development, helping engineers capture precise digital data from physical objects. At NeoMetrix, we integrate this technology into a complete, end-to-end workflow that accelerates design, prototyping, and manufacturing.
In this blog, we’ll discover how 3D Scanning works, and how you can use it to your advantage.
Step 1: Capture Surface Data
A 3D scanner projects light patterns or lasers onto a part and records its geometry as a high-accuracy point cloud. This scan data represents the exact shape and dimensions of the object.
Step 2: Convert 3D Scan Data to a CAD Model
Using reverse engineering software like Geomagic Design X, an engineer transforms the scan data into a clean, editable CAD model. This allows you to modify, redesign, optimize, or reproduce the part with full control and accuracy.
Original/Legacy Part
- Damaged
- Needs Rapid Prototyping / Replacement
- Needs improvements or redesign
- Needs Documentation / Archiving / Historical Preservation
Complete 3D Scan
High-Precision Surface Capture with Accurate Point Cloud Data using Creaform 3D Scanners
Converted to CAD using:
Converted to CAD Using Geomagic Design X – Feature-Based Reverse Engineering for Parametric Modeling and Manufacturing
Step 3: Go from digital to physical production
Once the CAD model is ready, the design can be manufactured. With industrial 3D printers, we can produce functional prototypes, tooling, and end-use parts directly from that digital file.
Go Further: Inspect and Improve
3D scanning is also powerful for evaluating wear, quality, or damage. Using Geomagic Control X, we compare a scanned part to its original CAD model to identify deformation, degradation, or manufacturing variations. This is ideal for maintenance, repairs, or validating production accuracy.
Reproduce & Replace
If a part is worn, out-of-production, or needs customization, we can scan it, redesign it, and 3D print a replacement quickly and efficiently.
Complete Cycle for Production and Manufacturing
This complete workflow ensures you are not just capturing geometry, but turning real-world parts into fully functional digital assets. Whether you are restoring a legacy component, improving an existing design, or producing new parts through additive manufacturing, NeoMetrix provides the tools and expertise to move seamlessly from scan data to CAD, to finished part. Our team supports every step of the process so you can accelerate development, eliminate guesswork, and maintain the highest level of precision in your product lifecycle.
Ask us about 3D scanning services and equipment!